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Quality Reports

Nine tabular reports cover the quality side. Where dashboards are visual and meant for browsing, reports are list-shaped — better for filtering, exporting, and sharing.

The nine reports

QC Inspection Result Summary — every inspection in the window, with batch, stage, result, defect rate, and overall score. The starting point for any "give me everything" query.

QC Defect Hotspots — defects grouped by category and ranked by frequency. Tabular equivalent of the Issue Radar dashboard; useful when you want a list you can paste into a meeting.

QC Parameter Coverage — for each Tech Pack, the report shows which parameters are being inspected vs which are defined. Catches the case where an IQ template is missing parameters that the team thinks they're checking.

QC Plan vs Execution — the gap between inspections that should have happened (per the IQ template and the batches in flight) and inspections that did happen. Surfaces missing coverage before it becomes a brand audit finding.

QC Parameter Effectiveness — for each parameter, the pass/fail distribution and how often it correlates with overall inspection failure. Helps identify parameters that aren't pulling their weight (always pass, never fail) — candidates for retirement.

QC Rework and Scrap — quantities and cost of rework and scrap by reason, batch, and operation. The cost of quality, in numbers that finance reads.

QC Hold and Release — all batches currently on Hold for Review or recently released, with hold reason, age, and decision history. The workflow report for the quality manager managing the hold queue.

Production Batch Inspection Gaps — batches whose IQ template prescribes inspections that haven't been recorded. The "what did we miss" report, run before a batch is allowed to ship.

Production Unit Risk Focus (tabular) — same data as the dashboard, in table form. Useful for sending to operations leadership in a weekly summary.

Building your own reports

Any list view in the quality section can be turned into a saved report. Common ones factories build for themselves:

  • "Critical defects by brand last quarter" — for brand-by-brand reviews.
  • "Inspector activity by user this month" — for inspector reviews and training planning.
  • "Defects by responsible employee" — for HR conversations grounded in data.

If you find yourself filtering a list view the same way every week, save it as a report.